Gongyi Ruitong Water Supply Materials Co., Ltd
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Oil injected DC thrust free compensator
ZTWB DC medium thrust compensator: composed of a variable diameter tube, an inner sleeve, a sealing seat outer sleeve, flexible graphite packing, and
Product details

ZTWB DC medium thrust free compensatorIt is composed of a variable diameter tube, an inner sleeve, a sealing seat outer sleeve, flexible graphite packing, and nuts and bolts. The emergence of ZTWB DC dielectric thrust free compensator is undoubtedly a breakthrough in thermal pipeline compensator products. It not only opens up new fields for the production of compensators, but more importantly, it not only solves the fatal weakness of working medium thrust in pipelines, but also addresses the drawbacks of stress concentration and high medium resistance in bypass pipe type thrust free compensators.


Product advantages

Ruitong Water Supply applies the working principle of high-temperature sealing agent to compensators, and transforms the DC thrust free compensator into an oil injected DC medium thrust free compensator, solving the problem of minor leakage that occurs during long-term operation of the compensator. The ZTWB series oil injected DC dielectric thrust free compensator can be widely used in pipelines such as chemical, petroleum, thermal power, metallurgy, urban centralized heating and other pipelines, as well as in underground trenches and high-altitude installations. At the same time, it is convenient for pipeline design, installation and construction, and saves a lot of money (saving more than 60% of the cost of only fixing brackets). At present, the ZTWB series oil injected DC dielectric thrust free compensator has been preliminarily proven to be superior to other similar products through user experience.

Product Features

It utilizes Pascal's theory in fluid mechanics,Cleverly utilizing a dense annular chamber in the design structure, this chamber has two annular compression surfaces, one is the fixed end face of the chamber, and the other is the annular shoulder surface of the expansion tube enclosed in the chamber, which is movable along with the expansion tube. The area of this movable annular compression surface is exactly equal to the cross-sectional area of the expansion pipe. When the compensator is working, under the action of the medium pressure, the pressure on the annular surface is equal to the pressure on the cross-sectional area of the expansion pipe, but in the opposite direction, so the two pressures cancel each other out. The selected sealing fillers are all flexible graphite, and the grades used are nuclear grade and industrial precision grade. Some antioxidant components have been added to the compensator packing to delay the oxidation time of the packing, thereby greatly improving the sealing performance of the ZTWB DC medium thrust free compensator compared to ordinary compensators.


Product principle

The clever structural advantages of this designUse a sealed annular chamber, which has two annular compression surfaces, one is a fixed end face of the chamber, and the other is a shoulder annular surface of the expansion tube enclosed in the chamber, which is movable along with the expansion tube. The area of this movable annular compression surface is exactly equal to the cross-sectional area of the expansion pipe. When the compensator is working, under the action of medium pressure, the pressure on the annular surface is equal to the pressure on the cross-sectional area of the expansion pipe, but in the opposite direction, so the two pressures cancel each other out. In this way, when redesigning the bracket, only the frictional force of the compensator pressing the packing is considered. In the calculation of the thrust on the fixed bracket, the thrust caused by the pressure of the working medium is no longer calculated. Therefore, fixed brackets belong to load reducing brackets, which can save a lot of bracket materials, as well as manpower and financial resources.

classic case

Product schematic diagram

Component materials

Technical Parameter

Nominal diameter DN
(mm)

Compensation amount △ Max
(mm)

External dimensions

Tube outer diameter D
(mm)

Maximum diameter DMax
(mm)

Installation length LMax
(mm)

25

150

32

116

1190

30

150

38

124

1190

40

150

45

136

1190

50

200

57

150

1400

65

200

73

172

1400

70

200

76

178

1400

80

200

89

194

1400

100

250

108

240

1640

125

250

133

274

1640

150

250

159

310

1640

200

250

219

390

1640

250

300

273

466

1910

300

300

325

556

1910

350

300

377

628

1910

400

350

426

708

2230

500

400

529

856

2400

600

400

630

994

2400

700

400

720

1130

2400

800

450

820

1268

2650

900

450

920

1406

2650

1000

450

1020

1552

2650

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